Estudo do comportamento dinâmico da carga em moinhos de bolas utilizando o método dos elementos discretos.

Abstract

It was studied the dynamics of the grinding process, analyzing the movement of the load a ball mill on a laboratory scale, from tests carried out and from the simulation using the Discrete Elements Method (MED). An adaptation of mechanical transmission system of the mill was taken in order to vary the speed of rotation between: 57%, 60%, 65%, 70%, 75% and 80% of the critical speed (NC). Screening tests without crushing and grinding, varying the percentage of critical mill speed, were performed. With that it was established a reference cutoff point in the mesh sieve (+ 30 #), whose objective was to determine the grinding efficiency from checking the particle size distribution obtained. The dynamic behavior of the milling process was observed using a recording system in which the offsets were analyzed and compared with those obtained by computer simulation of 2D held in DEMpack® simulation software. A methodology with the help of computer simulation of milling was developed, using the position of the grinding media and mass characteristics whose goal was to determine the power required to move the ball mill. It was found to be possible to perform the calibration of the simulation model based on the comparison of images obtained by shooting the experiment. The friction coefficient influence the dynamic behavior of the process: better results are obtained when using a low coefficient of friction to simulate the behavior of the grinding bodies and a higher coefficient of friction to simulate the load behavior.